Manufacturing - Computer vision for manufacturing plants

ConductVision is designed to flag people in forklift paths, hands in running machines and exits left blocked, on the camera system your plant already runs. Your safety, operations and quality teams review the flags. ConductVision does not warn a driver, stop a truck or stop a machine, and it does not replace guards or lockout.

Problems on the plant floor What your plant makes

A machine line seen from above, with blue and orange stands, a yellow steel stairway and a man standing on the plant floor

Problems on the plant floor

Forklifts and people

Forklift and pedestrian safety

A person in a forklift's path or too close to it, near misses and busy crossings.

See forklifts and people

Machine safety

Machine guarding

A hand or body in a running machine, servicing or clearing a jam without stopping it, and a guard left open.

See machine safety

Lockout/tagout

LOTO

A person inside a machine when it starts, and a machine entered without its lockout step.

See lockout/tagout

Machine downtime

Stop times by machine

Which machines stopped, when and for how long, with no added sensors.

See machine downtime

Exits and aisles

Blocked exits and safety equipment

Exits, aisles, fire extinguishers, electrical panels, eyewash stations and signs left blocked or covered.

See exits and aisles

Docks and yards

Trailers, doors and pallets

In a pilot, trailers at doors, time at the dock, pallet counts and yard moves.

See docks and yards

Pest monitoring

Pest and rodent monitoring

In a pilot, rodents and birds on cameras at night in plants and warehouses.

See pest monitoring

Food hygiene

Food plant GMPs

In a pilot, missed hand washing, missing hair restraints, jewelry, glove problems and crossings from raw to ready-to-eat areas.

See food hygiene

Line clearance

Labels and allergen changeovers

In a pilot, leftover labels or product before the next run, and the text on the label loaded for it.

See line clearance

What your plant makes

Workers in hair nets and green gloves sorting sweet potatoes on a conveyor

Food and beverage

Raw receiving, processing, packaging and warehouses

Forklifts, machines and exits, with hygiene, pests and line clearance in a pilot.

See food and beverage

Sparks from a row of cutting torches on a gantry over a steel plate

Machinery and heavy equipment

Fabrication, assembly bays, test and shipping

Machines, protective equipment, forklifts and people climbing on frames or racking.

See machinery and heavy equipment

Towers, pipes and steel stairways at an industrial plant

Chemicals and refining

Chemical handling, labels and confined space entry

Eye protection and gloves during chemical handling, containers without a label and confined space entry with no attendant.

See chemicals and refining

Stacks of steel wire coils in a yard, with a worker in a hard hat among them

Metals, paper and packaging

Coil and roll storage, presses and corrugators

Forklifts around coils and rolls, hands in running presses and jams cleared without stopping.

See metals, paper and packaging

A large assembly hall with yellow safety fencing, workers in high-visibility vests and a wheeled access stair

Aerospace and defense

Machining, assembly halls and FOD

Forklifts, machines and exits, with loose tools or debris in a marked FOD area in a pilot.

See aerospace and defense

Gloved hands fitting a piston into an engine block on an assembly stand

Automotive

Body shop, final assembly, parts and docks

Robot cells, forklifts in parts areas and blocked aisles.

See automotive

Rows of green glass bottles passing under two spray nozzles on a production line

Consumer products

Batching, filling, packing and warehouses

Chemical handling and filling and packing machines, with changeovers in a pilot.

See consumer products

An inspector at a lit fabric inspection frame, with rolls of white fabric in front of it

Textiles and apparel

Mills, garment plants, laundries and recyclers

Fabric inspection and floor safety for textile mills, plus spinning, weaving, dyeing, garment making, laundries and recycling.

See textiles and apparel

A person in a hair cover, mask and gown opens a cleanroom door, with gowned staff working inside

Aseptic manufacturing

Cleanrooms and sterile filling

Check video from your cleanroom cameras against your written procedures.

See aseptic manufacturing

A long warehouse aisle with blue and yellow pallet racking full of boxes on both sides

Warehouses

Forklifts, racking and loading docks

Forklifts and people, exits and aisles left blocked, climbing on racking and loading dock records.

See warehouses

Pilot - How a pilot starts

A pilot is one area of one plant. We look at footage you choose to share with us and agree with your team on what to watch for. A first look at your footage shows whether the camera views will work. Your team sets the criteria before any results come in. You decide whether to roll out, change the scope or stop.

You bring: Video from the cameras already on your floor
We set up: One area of one plant, and the problems to flag there
You get: Flagged clips for your team to review, and a report of the results checked against the criteria your team set

ConductVision works with the camera system you already run. We do not install cameras. ConductVision runs on a computer at your site. Full recordings never leave your network, and short clips leave it only as your statement of work sets out. Faces can be blurred, or people shown as simple figures, when your policy calls for it.

Plan a pilot

ErgonomicsRULA and REBA scores, posture angles, time in high-risk postures and lifting for tasks on your floor, from the camera system you already run.See ergonomics

Contact us

Tell us which cameras you have and what you want them to watch for.