Fabric defect · Woven fabric - Mispicks, broken picks and double picks
A mispick is a filling yarn woven in the wrong order. A broken pick is missing for all or part of the width, and a double pick puts two picks where the weave calls for one. Each leaves a narrow line across the fabric.

What ConductVision Textile records
ConductVision Textile is designed to flag each defect with its place on the roll, its size, its points and a still image. Your inspector names the defect and confirms or dismisses it.
On the defect map in the roll report, a mispick is a line across the width.
What mispicks are
A U.S. federal glossary of fabric imperfections groups these as misweaves in the filling direction. A mispick is "a pick woven in improper order," a broken or missing pick is "a pick wholly or partially missing," and a double pick is "two or more picks in the same shed across the full width of the cloth" 1.
A crack, or shirer, is close kin: "an open streak parallel with the filling and extending partly or entirely across the cloth" 1. With light behind the fabric, a missing pick or a crack can show as a bright line. Goldberg photographs thin spots from broken filling yarns this way, by transmitted light 2.
What causes mispicks
These causes come from Goldberg's 1950 casebook of shuttle looms. Air-jet and rapier looms lay in the filling with other parts, so the parts to check differ.
| Stage | What happens | What to check |
|---|---|---|
| Weaving | Broken picks from sharp feeler motions, rough shuttle boxes, cut shuttle eyes or yarn guides, or a shuttle that enters the box out of line 2. | Feelers, shuttle boxes, shuttle eyes and guides |
| Weaving | Double picks, two picks weaving as one, generally come from improper harness action 2. | Harness motion |
| Weaving | Harness skips, where the yarns interlace out of pattern, from a harness that is dirty or set too low, or from broken heddles 2. | Harness height and cleanliness, and heddles |
| Weaving | A faulty filling-fork stop motion can damage the filling 2. | The filling stop motion |
Pilot - How a pilot starts
We start with recorded video of your inspection frame and agree with your team on one fabric to test. The pilot runs for a set time, and before it starts we agree on what counts as success. For each defect it marks, ConductVision saves a still image and its place on the roll on your network for your inspector to check.
- You bring
- Recorded video of fabric running over your inspection frame
- We set up
- One fabric, and the limit you grade it against
- You get
- Marked defects, running points and a final points forecast for each roll, and a results report checked against what we agreed
One question to start with
Which fabric shows mispicks most often?