Fabric defect · Woven fabric - Mispicks, broken picks and double picks

A mispick is a filling yarn woven in the wrong order. A broken pick is missing for all or part of the width, and a double pick puts two picks where the weave calls for one. Each leaves a narrow line across the fabric.

Black and white close-up of greige woven fabric with one thin bright line running straight across it.
A bright line across greige woven fabric, the way a missing pick or a crack shows with light behind the fabric.

What ConductVision Textile records

ConductVision Textile is designed to flag each defect with its place on the roll, its size, its points and a still image. Your inspector names the defect and confirms or dismisses it.

On the defect map in the roll report, a mispick is a line across the width.

What mispicks are

A U.S. federal glossary of fabric imperfections groups these as misweaves in the filling direction. A mispick is "a pick woven in improper order," a broken or missing pick is "a pick wholly or partially missing," and a double pick is "two or more picks in the same shed across the full width of the cloth" 1.

A crack, or shirer, is close kin: "an open streak parallel with the filling and extending partly or entirely across the cloth" 1. With light behind the fabric, a missing pick or a crack can show as a bright line. Goldberg photographs thin spots from broken filling yarns this way, by transmitted light 2.

What causes mispicks

These causes come from Goldberg's 1950 casebook of shuttle looms. Air-jet and rapier looms lay in the filling with other parts, so the parts to check differ.

What causes mispicks
StageWhat happensWhat to check
WeavingBroken picks from sharp feeler motions, rough shuttle boxes, cut shuttle eyes or yarn guides, or a shuttle that enters the box out of line 2.Feelers, shuttle boxes, shuttle eyes and guides
WeavingDouble picks, two picks weaving as one, generally come from improper harness action 2.Harness motion
WeavingHarness skips, where the yarns interlace out of pattern, from a harness that is dirty or set too low, or from broken heddles 2.Harness height and cleanliness, and heddles
WeavingA faulty filling-fork stop motion can damage the filling 2.The filling stop motion

Where mispicks show on a roll

A mispick or a broken pick is a line across the width at one place along the roll, across all of it or part of it 1. A crack, too, can run partly or entirely across the cloth 1.

How mispicks count

A mispick across the full width is longer than 9 inches, so it scores 4 points, and no linear yard scores more than 4 3. A partial pick is scored by its length on the same scale, from 1 point up 3.

Pilot - How a pilot starts

We start with recorded video of your inspection frame and agree with your team on one fabric to test. The pilot runs for a set time, and before it starts we agree on what counts as success. For each defect it marks, ConductVision saves a still image and its place on the roll on your network for your inspector to check.

You bring
Recorded video of fabric running over your inspection frame
We set up
One fabric, and the limit you grade it against
You get
Marked defects, running points and a final points forecast for each roll, and a results report checked against what we agreed

One question to start with

Which fabric shows mispicks most often?